mgbv8 wrote:Show us a pic of the engine Paul!
Deffo stick a 4-5mm hole in the thermostat flange at the 12 o'clock position. I use an 82C stat with a thermo switch in the top hose set to 88C. This means I get proper cooling at full water flow with max effect.
Where is the sender unit for the temp gauge??
Are you sure its giving a correct reading?
Is your expansion tank connected to a stub in the top header of the rad?
I never had to drill holes in my 351 manifold. Can someone explain why those holes in the sumo pics will make cooling any better?
And why wire up two fans in series? Wont they run slower??
If I wire to 100 watt lamps in parallel I get 2x100 watts. If I wire 2x100 watt lamps in series what happens??
Just my thoughts
Probably wrong as usual.

The web site is my mates, if he has showed the fans wired up in series then he is a di*k head!
The fans that Pilgrim supply are crap anyway, I've ditched mine for one 14" Pacet Pro fan, it pulls less amps and moves more air.
The idea of the holes came from someone on this forum I think. Also Jim of JRV8 was looking into this mod. Infact if you look at the dual port Offy manifold it has the holes (so I've been told). The theory is that the coolant seems to stagnate around the back of the thermostat forming a
cold spot so what happens is that it boils in the heads before the stat opens, the holes allow some circulation so the cold spot does not form. Not all engines seem to suffer the problem, my 3.5 was always OK (I did have the 74 degree stat fitted though). My mates car would over heat within 2 miles of driving, he drilled the holes and replaced the 82 degree stat with a 74 degree one and the problem was solved. My 4.6 has always been OK but I drilled the holes and run the cool stat.
After speaking to Paul tonight I don't think that the engine is overheating at all, its more likely a sender/gauge mismatch. He is going to do a cailbration test with the sender wired up and dunked in hot water along with a thermometer.
Just in case I've caused any confusion, I also have one hole in my stat at the 12 o clock position.
I'm paranoid about dropping a liner even though I have a red grade block (Des Hammills book is enough to put the willies up anyone). This is why I run my engine at 78 degrees, the fan is controlled by an electronic switch that I made, it kicks in at 83 degrees and cuts out at 80.